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On the issue of charge port doors being misaligned…

shawn

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sorry but your SA doesn’t know what they are doing. Mine fixed the problem when I was standing there in 30 seconds. Just needs to “tweak” the attachment.
Hi, you say they tweaked the attachment. Did you happen to see them do that or know how because I think one of mine seems to be misaligned
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raass

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Well, I'm fairly sure that my door is concave - and that will be tricky to "tweak" onto the convex body panel.

Electric Macan EV On the issue of charge port doors being misaligned… concave
 
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shawn

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Well, I'm fairly sure that my door is concave - and that will be tricky to "tweak" onto the convex body panel.

concave.jpg
Good to know
Yes one of mine looks similar so if this is tweakable that would be great
 

raass

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No.

There is no amount of enthusiastic screwdrivering (30 seconds or otherwise) that will fix this.

Because it is not an "alignment" problem. It is a "this part is the wrong shape" problem.

In fact, in two axes the fitment is quite good. It is the profile of the metal part of the component that is incorrect.

Electric Macan EV On the issue of charge port doors being misaligned… head-n
 

shawn

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No.

There is no amount of enthusiastic screwdrivering (30 seconds or otherwise) that will fix this.

Because it is not an "alignment" problem. It is a "this part is the wrong shape" problem.

In fact, in two axes the fitment is quite good. It is the profile of the metal part of the component that is incorrect.

head-n.jpg
That image looks horrifying...is that white shape real or an optical illusion? I recognize that shape from X files.....Has your car been sideswiped by an Alien by chance? ;0

Electric Macan EV On the issue of charge port doors being misaligned… alien
 
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Karl

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Agree part is wrong shape. Looked at others in the opc car park, all the same. So either bad batch of flaps, or someone got it wrong
 

shawn

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It’s delivery day and I’m at the dealer awaiting a final wash on my 4S. I did an initial inspection and, thanks to this forum helping me know what to look for, noticed that one of the charge port doors (manual, not electric) did not align well with the body. I drew this to the attention of my SA, and he had the techs take a look at it.
IMG_1503.jpeg


At this point, they think it’s due to the plastic clips to which the metal panel attaches. In support of this conjecture, they noticed that the panel is loose on the side that’s misaligned and not on the other (which is fine). To address this, they are ordering a replacement door assembly. I’ll have to come back to get that work done, but it’s nice to know there’s a good solution to a problem that others have experienced.
Great news.

I paid a visit to my dealer today and they looked Into my flap door alignment...which basically looked like yours. Porsche has come out with a TI which entails removing the boot on the inside of the flap and adjusting 3 torque screws and a star wheel adjustment and bam...fixed. Took them about 1 hour. See pictures below as they are now perfectly flush!! Very happy.

This should be done at the factory

Electric Macan EV On the issue of charge port doors being misaligned… fLAP F1


Electric Macan EV On the issue of charge port doors being misaligned… FLAP f2


Electric Macan EV On the issue of charge port doors being misaligned… fLAP f3
 
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LivingTheDream

LivingTheDream

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That looks great! Can you provide any details about how they reference the procedure internally? Maybe a service order number or something like that? I’d love to be able to give my dealer a specific reference.
Thanks.
 

shawn

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That looks great! Can you provide any details about how they reference the procedure internally? Maybe a service order number or something like that? I’d love to be able to give my dealer a specific reference.
Thanks.
I just sent out a text asking them for a reference number but in the mean time if you tell the service department there is a TI out on it, they should find it. The TI is very recent they said...even just last week although they did not give me any more Info. I will update you with more when I get it.
 


prime

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Mine were not misaligned but have since a few charging sessions become misaligned. It’s powered version. Pretty annoyed
 

M324

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It’s a technical service bulletin probably stands for technical information they will definitely know
Just to understand it correctly ;). You are saying there are some kind of Porsche internal instructions on how to align the charge port doors?

If yes, I would also inform my dealer about this. I've already had my car there three weeks ago and asked them to align them but they told me "its not possible"...
 

shawn

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Great news.

I paid a visit to my dealer today and they looked Into my flap door alignment...which basically looked like yours. Porsche has come out with a TI which entails removing the boot on the inside of the flap and adjusting 3 torque screws and a star wheel adjustment and bam...fixed. Took them about 1 hour. See pictures below as they are now perfectly flush!! Very happy.

This should be done at the factory

fLAP F1.jpg


FLAP f2.jpg


fLAP f3.jpg
Incidentally they had three other Macans there and they all had misalignment issues and now that they know this is the problem they are going to fix all of the unsold ones they have on the lot
Just to understand it correctly ;). You are saying there are some kind of Porsche internal instructions on how to align the charge port doors?

If yes, I would also inform my dealer about this. I've already had my car there three weeks ago and asked them to align them but they told me "its not possible"...
This is correct. My service department said that Porsche has issued a technical instruction on how to adjust the panel. The technician looked it up and followed the instructions to fix the problem. He said it was just released but did not give me a specific date when it came out but I imagine it’s brand new because two weeks ago they told me they did not know if it could be fixed. I asked for a TI number and will update when I get it. In any case they need to review the list of TI for the car now which they have access to and they will find it.

UPDATE: So i did not get the TI yet but you can see the work order. it references a number but that may just be some internal WO number.

Electric Macan EV On the issue of charge port doors being misaligned… work order
 
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ColdCase

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My manual doors seem to settle into a slightly different alignment every time I open and close them. A little pressure here or there puts them back into place, more or less.
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